Control Engineering Services for Industrial Control Systems

Our Service

Industrial Control Engineering Services

IDS provides control engineering services for industrial control systems that improve process performance, reliability, safety, and plant operations across complex industrial facilities.

Control System Design

Developing control philosophies, functional requirements, system architecture, control logic, and engineering documentation.

Process Control & Automation

Designing control strategies, sequences, loops, permissives, interlocks, and process automation functions.

Application Development

Developing control applications, operator graphics, alarms, reports, calculations, and system interfaces.

Testing & Commissioning

Supporting factory testing, field verification, commissioning, startup, and system performance validation.

Boiler Control Systems

IDS engineers boiler control systems for stable combustion, efficient operation, responsive load control, and coordinated boiler equipment performance.

Burner Management Systems

IDS develops burner management system applications and associated logic for sequencing, permissives, interlocks, trips, and safe boiler operation.

Balance of Plant Controls

IDS provides control engineering for auxiliary and balance-of-plant systems, including electrical, mechanical, environmental, and supporting process equipment.

Two engineers review control-system drawings beside a screen showing a control system architecture and process overview, with the plant visible through the window.

Control System Design & Engineering

IDS develops control system designs that translate process requirements and operating objectives into practical, reliable control strategies.

Our engineers work with plant personnel, equipment suppliers, engineering firms, and system vendors to define control requirements, coordinate system interfaces, and develop the engineering basis for implementation.

Our Approach

IDS begins with the process and operating requirements, then develops the control philosophy, logic, sequences, permissives, interlocks, operator interface requirements, and supporting documentation needed for implementation.

Whether the project involves a new system, equipment addition, plant modification, or modernization, IDS focuses on control solutions that are reliable, understandable, maintainable, and aligned with plant operating requirements.

Key Deliverables

Control philosophies and narratives

Operator interface requirements

Control logic and sequences

I/O and interface requirements

Permissives and interlocks

Engineering documentation

Specialized Applications

Boiler & Burner Control Engineering

Boiler and combustion applications require close coordination between process control, equipment operation, protective functions, and operator interaction.

IDS develops boiler control, burner management, and combustion control applications for new systems, upgrades, equipment modifications, and plant modernization projects.

IDS engineers boiler control systems that coordinate combustion, fuel and air control, feedwater, steam conditions, load response, and supporting equipment to maintain stable and efficient boiler operation.

Typical functions may include:

  • Drum level control
  • Fuel and air control
  • Furnace pressure control
  • Steam temperature control
  • Boiler master and load control
  • Cross-limiting and combustion safeguards
  • Equipment sequencing and coordination

IDS develops burner management system applications for the safe sequencing, permissive control, interlocking, startup, shutdown, and trip functions associated with boilers and fired equipment.

Typical functions may include:

  • Purge sequences
  • Burner light-off and shutdown
  • Fuel admission permissives
  • Flame monitoring logic
  • Interlocks and trips
  • Master fuel trip logic
  • Furnace protection functions

IDS develops combustion control strategies that coordinate fuel, combustion air, firing demand, and process conditions to support stable operation, efficient combustion, and responsive load control.

Typical functions may include:

  • Fuel-air ratio control
  • Cross-limiting control
  • Oxygen trim
  • Furnace draft control
  • Firing rate control
  • Load demand response
  • Combustion optimization

Control Engineering Capabilities

Control Logic Development

Sequences & Equipment Control

Reports & Data Logging

Operator Interface Design

Permissives & Interlocks

Third-Party System Interfaces

Process Control Loops

Alarm Development

Testing & Commissioning

Control System Applications

Application & Integration Engineering

IDS develops control system applications and interfaces that connect plant equipment, process information, and operators within a coordinated industrial control environment.

Application Engineering

IDS develops control applications tailored to plant processes and operating requirements, including calculations, operator graphics, alarms, reports, equipment displays, data collection, and specialized control functions.

System Integration

IDS integrates control applications with PLCs, packaged equipment, electrical systems, analyzers, historians, SCADA platforms, and other third-party systems to support coordinated plant operation.

Planning a DCS Upgrade or Control System Project?

Talk with an experienced IDS engineer about your existing system, project requirements, and the best path forward.